39 Caravan Brands with Aluminium Frames (Full Directory)

Austrack Campers build their hybrid caravans using a fully welded aluminium frame construction with Royal silver aluminium composite panel and gloss black aluminium checker plate.

• Fully welded aluminium wall frame
• Aluminium composite panelling
• Hot dipped galvanised chassis & drawbar

Australian Direct Caravans are either built with the traditional Meranti (timber) frame and furniture, or an aluminium frame. Each chassis is constructed from Australian steel.

Bluewater Camper hybrid caravans are made from a fully welded aluminium RHS frame with composite panel cladding and black checker plate trims.

Bushmaster Off-road Caravans are 100% Australian made in Campbellfield, Victoria – the caravan manufacturing capital of Australia.

• Aluminium frame as standard
• 6″ galvanised aluminium chassis
• 6″ extended galvanised drawbar

• Fully welded and bolted SHS and RHS aluminium frames
• Creates a dust-proof and water tight caravan that will last a lifetime (not just a warranty period)
• Frames bolted through chassis
• 10 year warranty on chassis & frame

All Century Trailers caravans are built with an aluminium frame on a hot dip galvanised chassis.

The Dreamseeker S1 and F-14 Tomcat Toy Haulers both have frames made from welded tube aluminium, adding additional strength to the vans.

All of their other caravans are constructed using Meranti timber framing.

Eagle Camper Trailer hybrid caravans are made using an aluminium framed composite panel with checker plate and stone guard protection.

Eden Caravans now offer an aluminium frame upgrade across their caravan range.

Empire Caravans use a rugged box steel chassis with Meranti timber and aluminium framing.

Explorex use a steel frame for their caravans, although they don’t specifically state that they use aluminium.

EzyTrail Ceduna and Parkes models have aluminium wall frames with composite exterior walls and GEL coated FRP interior walls.

Fantasy have one caravan in their range that boasts a tough aluminium frame. You can find it in the E Series ET-19A luxury caravan, which is 19ft long with a queen bed and ensuite.

Golf Caravans use an internal aluminium frame for extra strength with a single piece roof and floor to reduce joins and leaks.

Great Aussie Caravans are the only manufacturer to offer customers a choice of four different builds.

1. Timber Series
2. Aluminium Series
3. FibreTech
4. AllyTech

The Harvok ‘Suit of Armour’ series are all made using an aluminium frame, TIG welded and bolted together.

At Highline Caravans, customers have the option of choosing either a timber frame or aluminium frame for their personalised build.

Jawa Campers use an aluminium frame with aluminium composite wall panels across their caravan and hybrid camper range.

Jayco use what they’ve termed as the ‘Tough Frame’ in their range of caravans, which is described as a five-layer, vacuum-bonded sandwich.

Here’s what makes up Jayco’s Tough Frame:

1. Strong, lightweight aluminium frame
2. Polystyrene insulation
3. Internal & external plywood
4. Finished with high-gloss fibreglass external walls

See the full list of current Jayco models, including their weights & lengths.

Kedron proudly use an interlocked aluminium frame standard in all of their caravans, which is secured with high tensile solid steel punch-pins.

Legend Caravans create aluminium-framed, off road caravans for couples and families. Their frames are machine riveted with SPR – self piercing rivets with static joint strength, which are corrosion resistant, robust and durable.

Lotus Caravans use their own designed system called AL+ Aluminium Technology, which has come after years of research and development. Using high strength aluminium components and their own unique system, lightweight frames are produced, which will withstand tough off-road caravanning.

Malibu feature aluminium caravans that are designed to last well beyond the life of a traditional timber framed van.

All Millard Caravans are built using an aluminium structural wall frame and full piece composite roof, sitting on a hot dipped galvanised chassis.

Offroad Hybrid vans all come standard with an aluminium frame and aluminium composite panels and walls.

Red Centre Caravans use an aluminium frame in all of their vans to make sure that customers never have to worry about rotting frames down the track. They’ve designed one of the toughest frames on the market, which transfers any ‘give’ throughout that whole side of the van, rather than narrowing down to one pressure point.

All of Retreat’s off-road caravans come with an aluminium, fully interlocked frame with welded roof and wall frames. All components are held together with anti-vibration, Henrob and steel pins for strength.

Roadstar Caravans offer both Meranti timber frames, as well as aluminium frames. With their own aircraft grade Henrob self-piercing riveting machine onsite, they have an advantage in the field. Lightweight aluminium frames are becoming more important, especially with off-road caravans where every extra kilo makes such a huge impact.

Snowy River Caravans are constructed with a box-welded aluminium frame with XPS foam insulation and vacuum-bonded fibreglass on either side.

Spinifex Caravans are made with full interlocking aluminium wall and roof frames, which are fully insulated, then topped with one-piece fibreglass reinforced external panels.

Sunland Caravans are made with a box section aluminium welded frame.

Sunrise Caravans offer a range of aluminium-framed caravans and some without.

Sunseeker Caravans are built using an interlocking aluminium frame, offering lightweight strength and resistance to water ingress. The factory uses a Self Pierce Riveting (SPR) system, which bonds the frames together.

Titanium Caravans are made with an interlocking aluminium frame joined with anti-vibration Henrob self-piercing rivets.

Trackvan are a completely timber-free construction with a welded box section aluminium frame, aluminium internal wall lining and ceiling, plus 4mm Ali comp exterior cladding.

All Urban Caravans are built around an aluminium frame, suitable for both on-road and off-road use. The frame is TIG welded and lock bolted for extra strength. A z channel is used on the chassis to allow for the aluminium frame to be bolted to the side of it.

Vacationer Caravans offer quality off-road, semi off-road and touring caravans with aluminium frames.

Customers who purchase a Wallaroo Caravan have the option of either an aluminium frame construction or full fibreglass composite body construction.

At Wonder Roo Caravans, customers can choose which platinum level of build they’d like. To ensure you get a TIG welded aluminium frame, opt for the Silver+ or Gold package.